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Not sure about cost.

But all you would need to do, remove the cap off the expansion tank when the engine is cold.

Unplug the wire from the sensor, and then there is a metal spring clip holding it in place. Remove that an the sensor should pull out. Make sure you also get the rubber O ring if it hasn't come out with old sensor.

This might help

1236066047_611_FT273045_tstat_.jpg

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Not being funny, but did you get the brown sensor from VW for £10? and have you fitted it or tried it.

If not i would go with whats being offered above and change the sensor on the rad first, and see what happens.

At the end of the day if the brown sensor dosen't work its not a lot of money to lose to get the fans working properly.

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yeah the sensor was from vw. On one of the connectors on the plug that goes on to the sensor on the rad has crusty green stuff on it was wondering if maybe that would stop the connection also none of these sensors came up on vag com

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That'll be your problem then. If the thermostate is stuck shut your radiator won't be getting hot so the sensors probably fine. Presumably your car overheats if you leave it standing?

I'll state the obvious just in case: Dont drive it until you fix the thermostat unless you fancy doing a headgasket too.

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