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bungy

4motion service items & oem part numbers (updated 09/03/11)

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I'm trying to collect all the information together for the mk4 4 motion service items. Quantity, grade and eventually "how to's" for all the items required. I could do with some help to fill the gaps and get it together for future reference.

Service items

S numbers are superseded parts

  • Spark plugs - Bosch FR7HPP22, NGK's PZFR5D-11*Coolant - 3 bottles G12 9.2 ltrs total *Engine oil - recommended annual - SZGB115QLB00511 -5ltr-*Engine oil filter - VW 071 115 562 A *Sump plug - N 90813201 - SN90813202 *Air filter - VW 1J0 129 620 *Pollen filter - 1J0-819-644*Fuel Filter - VW 1J0 201 511 A * Gearbox oil - 75/80w 2.6 ltr*Rear diff oil 1.1ltr*Front diff oil - ? *Haldex oil - G 055 175 A1 275 ml*Haldex filter - 02D 525 558A*Haldex tool - T10066 * Power steering fluid - 0.7-0.9 - VW G00200*Brake fluid, Clutch fluid - Dot 4/5 1ltr*Top mounts - 1J0412331C*Top mount bearing - 1J0412249*Air-con "O" seals - S7H0820898 & S8E0260749*Manifold stud N0445203*Head gasket 022103383F

OEM & aftermarket part numbers
  • vibra-technics competition RHS engine mount - VAG405M * vibra-technics competition LHS G'box mount - VAG408M

  • S3 lower brace - 8N0 199 403 B (£12+vat) * riv/cap nut - N90 810 601 (80p+vat) x 2 * Screw/bolt - N10 417 601 (53p+vat) x2 * washers - N90 477 301 (42p+vat) x2 * S3 upper strut brace - 8L9805629A

  • Sharan aerial - 7M0 035 849E * Sunglass holder - 1CO 857 465 Y20 (grey) -1CO 857 465 3PT (beige) * Toureg torch - Replaces cigarette lighter - 7L6 947 175 A * Front discs - Black Diamond - KBD971 312 mm * Front pads - Black Diamond - PP279 * Front valance(4mo) - 1J0 805 903 F B41

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Brake fluid and the clutch fluid are the same mate, they run off of the same reservoir. Think its probably dot 4, might be worth dot 5? A litre should do the lot.

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coolant vw G12

or pentosin G001200

upgraded brake/ cluch fluid motul RBF600

NGK plugs part number PZFR5D-11

haldex spanner vw part number T10066

haldex filter vw part number 02D 525 558A

haldex oil vw part number G 055 175 A1 275 ml

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Not too keen on Bosch plugs and you couldn't pay me to use them i'm afraid. Replaced mine with NGK platinums.

lol, I wouldn't use them on my work van let alone any other Vr! Love the list guys nice work and great idea Bungy ;)

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Engine oil - 5.5l sump - 0.5l filter (filter should be filled before fitting, i put 5l in sump 0.5 in filter then run, stop and top up) 0w30 / 0w40 / 5w30 / 5w40 / 10w40 depending on area's temperature etc.

Brake / Clutch - 1l - DOT4

Coolant - 9.2l - I use any good 'pink' coolant / antifreeze

Power Steering - 0.7-0.9 - VW G00200 (mine only needs this cos i took the pipes off for motor out)

Manual Transmission - 2.6l 75/80w Gear oil

All from Autodata and me Noggin:)

See whats any use...

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Sump plug - ECS, Awesome GTI Awesome Product Code: EN-SUMP-ECS-MAG - It fitted my BDE motor, think its a good idea.

Air Filter (panel type) - BMC BMC159/01 - K&N K/N33-2128 - Pipercross P/CPP1389 - Green GREP646531 - VW 1J0 129 620

Oil Filter - K&N HP-7005 - VW 071 115 562 A

Fuel Filter - VW 1J0 201 511 A

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