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Rotrex Supercharged R36 Highline *UPDATED 5/11/8*
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Lizard Racing
Fri Aug 22 2008, 10:18AM
Premium Member

Registered Member #2749
Joined: Mon Nov 14 2005, 11:51AM
Location: Basingstoke
Posts: 565
This is my latest engine conversion project. I was lucky enough a couple of months ago to get hold of a brand new R36 engine. After my last 2.9 Rotrex supercharged effort it was either an R32 or R36, so when this came up I would have been mad not to take the oppertunity! Thanks goes to Andy and Miles at Storm Developments for an excellent deal and very rare oppertunity.

I have to say the 3.6 with its 24 valve and variable valve timing is in a diferent league to the old 12 valve engines. With 280-300hp out of the box it was the obvious choice.

As some of you may know the 3.6 is an FSI engine which does cause I small problem. The FSI injectors would not flow enough fuel for what I had planned so the only way was to run a regular injection setup. The throttle is also drive by wire so a cable throttlebody setup is needed. To enable me to run standard type injectors I had to fabricate a new inlet manifold as there was not one available off the shelf!

None of what I am planning is new the guys at Storm have had their 3.6s running for ages, I just like doing things my way! One is normally aspirated running the FSI setup mapped up to 340hp and 300 lb/ft! The other is charged with unknown figures and awaiting a new inlet manifold set up.

The engine is actually out of a Q7 or Toureg and had a very deep sump that would have sat on the ground! First job was to buy and new Passat jobbie with a new strainer. Even the sump is a work of art, I have never seen one so baffled and with a crank scrapper too!

In the second photo I am just checking the auxillary drive pulley bolt. Some of you might have read about the bolt failing and detroying the engine! This was only on the early engines though, fortunately the one I have is a much later engine with the correct strength bolt.

The pump on the front of the head in the third photo is the cam driven FSI pump. There is also a vacuum pump on the side of the head which you can just see.

Inlet ports on these engines are huge!

The last four photos are of the engine bolted up to the box just before it was dropped in. It is an 02A but it is not as simple as bolting it straight on!

More updates to follow.

Alex
Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_sumpless_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_the_dreaded_bolt_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_pump_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_inlet_port_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_rear_bank_inlet_port_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_engine_1_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_engine_2_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_engine_3_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219396736_2749_FT0_r36_engine_4_.jpg


[ Edited Wed Nov 05 2008, 09:45AM ]

Mulberry R36
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craggsy
Fri Aug 22 2008, 10:31AM
VR6 being broken....please enquire about parts

Registered Member #1463
Joined: Thu Feb 10 2005, 09:11PM
Location: Leicester
Posts: 10650
Premium Member
Oh my **** god......way to go Alex. That is gonna be an amazing motor

ROTREX FOR SALE!!!!!!!

Image: http://img.photobucket.com/albums/v119/dubnutz/Craigs%20pics/Newsigpic.jpg
R32 Turbo...........when did that happen lol

Mk3 VR6 rotrex is no more...being broken please ask, most things available below
Eibach ARBs lower braces Rear brace Miltek exhaust KONI coilovers 312mm brakes + yellow stuff pads ARPs Rotrex C30-94 lower CR
Porsche 928s
OR
Mercedes Ankaa.....proper polished NEED TO SELL REALLY so offers. No adapters tho


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VR6 Nat wrote ...
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Lizard Racing
Fri Aug 22 2008, 10:32AM
Premium Member

Registered Member #2749
Joined: Mon Nov 14 2005, 11:51AM
Location: Basingstoke
Posts: 565
A couple more of the engine in, again not as simple with the front mount as the block is very different from a 12v.

Can someone please let me know how to get the pics to descend down the page as opposed to stretching the browser 3 feet!


[ Edited Fri Nov 07 2008, 08:34PM ]

Mulberry R36
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Ben Seabrook
Fri Aug 22 2008, 10:36AM
Two Ring trips in one year - um yes please

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Joined: Thu Apr 12 2007, 02:35PM
Location: Norwich
Posts: 10245
Premium Member
Alex mate I take my hat off to you that is going to be one hell of a motor by the time u are finished with it fella

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Lizard Racing
Fri Aug 22 2008, 10:39AM
Premium Member

Registered Member #2749
Joined: Mon Nov 14 2005, 11:51AM
Location: Basingstoke
Posts: 565
Here is some of the inlet after tacking it up.

Image: http://www.vr6oc.com/e107_files/public/1219397952_2749_FT245462_inlet_1_2_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219397952_2749_FT245462_inlet_2_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219397952_2749_FT245462_inlet_3_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219397952_2749_FT245462_inlet_4_.jpg


Image: http://www.vr6oc.com/e107_files/public/1219397952_2749_FT245462_inlet_6_.jpg


[ Edited Fri Aug 22 2008, 10:59AM ]

Mulberry R36
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Lizard Racing
Fri Aug 22 2008, 10:41AM
Premium Member

Registered Member #2749
Joined: Mon Nov 14 2005, 11:51AM
Location: Basingstoke
Posts: 565
Thanks guys. Trying to keep up with the guys on the Corrado forum!

Mulberry R36
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GaVR6in
Fri Aug 22 2008, 10:42AM
nivag27

Registered Member #4906
Joined: Thu Dec 14 2006, 01:39PM
Location: Ware Herts
Posts: 2567
Premium Member
Nice work mate you must be well chuffed. Look forward to the deveelopements mate.

Feature Car of The Month Nov 09



Image: http://i429.photobucket.com/albums/qq16/bensvr6/DSC_7965-1.jpg
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craggsy
Fri Aug 22 2008, 11:01AM
VR6 being broken....please enquire about parts

Registered Member #1463
Joined: Thu Feb 10 2005, 09:11PM
Location: Leicester
Posts: 10650
Premium Member
Sorted pics for you Alex. All I did was press enter between {br}

[ Edited Fri Aug 22 2008, 11:01AM ]

ROTREX FOR SALE!!!!!!!

Image: http://img.photobucket.com/albums/v119/dubnutz/Craigs%20pics/Newsigpic.jpg
R32 Turbo...........when did that happen lol

Mk3 VR6 rotrex is no more...being broken please ask, most things available below
Eibach ARBs lower braces Rear brace Miltek exhaust KONI coilovers 312mm brakes + yellow stuff pads ARPs Rotrex C30-94 lower CR
Porsche 928s
OR
Mercedes Ankaa.....proper polished NEED TO SELL REALLY so offers. No adapters tho


Santa Pod number CC1443
Buyers Guide | FAQ Section | Events Calender | Premium Membership | VAG-COM Users | Address Book | Arcade


VR6 Nat wrote ...
So what's with all these eggs?
craggsy wrote ...
It's Easter!!
VR6 Nat wrote ...
But whats in them?
craggsy wrote ...
Egg!
[/link]
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Lizard Racing
Fri Aug 22 2008, 11:11AM
Premium Member

Registered Member #2749
Joined: Mon Nov 14 2005, 11:51AM
Location: Basingstoke
Posts: 565
Thanks matey, did try that just not between {br}!

Mulberry R36
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Bodge
Fri Aug 22 2008, 04:47PM

Registered Member #5934
Joined: Fri Jun 22 2007, 09:42PM
Location: Birmingham
Posts: 2038
haha, tbf im not that surprised you've ended up with a 3.6, i kind of expected it from you. Nice fab work on the inlet btw,, Looks a little small tho? Isn't the capacity inside the tube bit ment to be equal to the capacity of the engine or something like that?

Anyway to say the least im jealous, Oh is it going to be FI? and what bhp u got planned for it?

Signature Removed - Image exceeds 500 px by 150 px
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